Hi Pete, thanks for the reply. I think it is the fact there is no notch on the new febi gasket that is the culprit. Can't think of anything else. I am tempted to used the old gasket pictured above and put it on the new thermostat.
Annoyingly, the pictures for the febi thermostat show it with the notch in the gasket, however that seems a little misleading. I don't think there could be any other plausible explanation for this.
I may just price up a new OE thermostat but that depends on availability.